Custom CNC machined parts
Custom CNC machined parts,aluminum 6061 material,Used for communication equipment.Surface powder spraying treatment
CNC machined parts,aluminum 6061material,Used for
communication equipment.
Product feature description:
Material: Aluminum 6061;
Size:250mmx210mmx20mm;
Process: CNC machined parts,3-axis,This is the most basic type of CNC machine, with three coordinate axes: X-axis, Y-axis, and Z-axis. They can move in three directions, controlling the horizontal movement, vertical movement, and feed depth of the workpiece, respectively.Generally speaking, we will buy 260x220x22mm rough material for processing. During the processing, due to the product’s wall thickness being only 5mm, due to stress, we also need to heat the product to remove the stress, and then perform precision machining such as tapping and drilling.Due to the presence of knife marks on the surface, we need to polish and wire draw to remove the knife marks. The entire product will be relatively smooth and even, with a flatness of 0.05 within an area of 100×100;
Finishing: waterwashing;
When processing the cavity of aluminum alloy 6063, there are several precautions to consider:
Cutting parameters: Aluminum alloy 6063 is an easy to machine aluminum alloy, but attention should still be paid when determining cutting parameters. Usually, using appropriate cutting speed, feed rate, and cutting depth can ensure efficient machining and reduce tool wear and surface quality issues of the workpiece.
ool selection: Choosing the appropriate tool is crucial for processing aluminum alloy 6063. Due to the characteristics of aluminum alloys, it is usually recommended to use high-speed steel (HSS) or carbide cutting tools. In addition, consider using specially designed tools, such as aluminum alloy special tools, to improve machining efficiency and cutting quality.
Tool cooling: The machining process of aluminum alloy 6063 generates a significant amount of heat, so tool cooling is very important. Appropriate cooling lubricants (such as cutting fluids) can reduce machining temperature, reduce tool wear, improve machining surface quality, and reduce chip adhesion.
According to the material characteristics of aluminum alloy 6063, the following aspects can be considered when designing parts:
Workability: Due to the excellent workability of aluminum alloy 6063, complex shapes and details such as curves, chamfers, and bumps can be selected to meet the functional and appearance requirements of the parts.
Corrosion resistance: If the part will be used in a humid or corrosive environment, surface treatment measures such as anodizing or electroplating need to be considered to improve the corrosion resistance of the part.
Strength and Lightweight: Aluminum alloy 6063 has the characteristics of high strength and lightweight, which can design lightweight part structures and ensure sufficient strength and stiffness to meet the load requirements of the parts.
Thermal conductivity: If the part requires good thermal conductivity, it can be considered to design structures such as heat sinks or holes to improve the heat dissipation effect of the part.
Easy surface treatment: Due to the ease of various surface treatments on the surface of aluminum alloy 6063, appropriate surface treatment methods such as spraying, polishing, or anodizing can be selected to meet the appearance and functional requirements of the parts.
What is CNC three-axis machine?
CNC three-axis machines have high-precision machining capabilities, which can achieve precise machining and shape creation of workpieces. By precisely controlling the movement of the X, Y, and Z axes, high machining accuracy and surface quality requirements can be achieved.
Efficient production: Compared to traditional machining methods, CNC three-axis machines adopt CNC technology and automated machining processes, which can significantly improve production efficiency. By optimizing tool paths and automating process flow, fast and efficient mass production can be achieved.Flexible and applicable: CNC three-axis machines are suitable for various machining tasks, including milling, drilling, boring, engraving, etc., and can process workpieces of various shapes and sizes. Its flexibility enables it to meet the processing needs of different industries and application fields.
Simple operation: Compared to complex multi axis machine tools, CNC three-axis machines are relatively easy to operate, and operators can usually quickly get started and operate proficiently. This reduces training and production costs, and improves work efficiency.Precision control: CNC three-axis machines adopt CNC technology, which can accurately control machining parameters and tool paths, ensuring stability and accuracy during the machining process. This can significantly reduce the scrap rate and demand for reprocessing, lowering production costs.
What are the materials that Kenfa can process?
Aluminum Alloys :Aluminum 6061,Aluminum 5052,Aluminum 2024,Aluminum 6063,Aluminum 7050, Aluminum 7075,Aluminum MIC-6,Aluminum 1100;
Copper Alloys : Copper 101,Copper C110,Copper C102;
Brass,Bronze Alloys: Copper C932;Copper 260;Copper 360;
Stainless Steel Alloys: Stainless Steel 15-5,Stainless Steel 17-4,Stainless Steel 18-8,Stainless Steel 303 Stainless Steel 316/316L,Stainless Steel 416,Stainless Steel 410,Stainless Steel Stainless420, Steel 440C;Steel 1018,Steel 1215,Steel 4130,Steel 4140,Steel 4140PH
Metals with low coefficient of expansion: Invar36;
Custom: The commonly used hardware and plastic parts can be processed by us
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