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Our engineers will regularly update the new technologies and materials in the field of thermal design in the industry and share them with you for reference, in order to add some inspiration for the subsequent design

A natural cooling heat sink-extrusion process made

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A natural heat dissipation scheme is adopted. The power of the heating chip in the whole case is relatively low, not more than 10W. Moreover, the plastic shell with high thermal conductivity is used as a reference for radiation.The plastic shell with high thermal conductivity is used as a reference for radiation. Overall, the customer requires the temperature of the shell and bottom shell to be no more than 55 degrees. The following is the design data shared.

System Conditions :

•Thermal Power:6.6W;

•Thermal pad ( thermal conductivity) =5W/m.k

• PCB Therml conductivity=10.0W/m.k

•Heatsink/Al6063-T5 /65mm X 63mm X 14.4mm

•Nylon material for case shell

•Natural convection heat dissipation

•Environment 40℃

cooling heat sink
cooling heat sink

The design size of the shell is 120x120x65mm

cooling heat sink

Ansys16.0 design model                                                                        

cooling heat sink

Basic Parameter Setting

•Ambient temperature 40 ℃

•Thermal radiation is considered

•Laminar flow regime

•Gravity vector /Z

•Operating pressure 101325N/m2 on Natural convection

cooling heat sink

•The number of meshes is 597503

•Set uniform mesh params

•Mesh assemblies separately

•Allow multi-level meshing

•Allow minimum gap changes

cooling heat sink
•Run the solution and get the function curves
•The running step is 100, and the actual function converges to 50 steps
•The convergence factor flow value is 1xe-5(0.00001)
cooling heat sink
•The maximum temperature of electronic component is 79.50℃
cooling heat sink
cooling heat sink
cooling heat sink

•The temperature distribution corresponding to these components

cooling heat sink

•The temperature distribution corresponding to these components

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